Non-destructive Testing of Planar Defects Using Shearography Method with Modulated Ultrasonic Excitation

Document Type : Original Article

Authors

1 Faculty of Mechanical Engineering, Tarbiat Modares University, Tehran, Iran.

2 Faculty of Mechanical Engineering, Tarbiat Modares University, Tehran

Abstract

Early detection of sub surface defects is very important in the maintenance and development of structures made of composite materials. Therefore , it becomes necessary to use non - destructive tests to improve system reliability and prevent untimely failure of components during operation. However , due to the multi-component nature of the configuration , its complexity , and the extent of various defects in these materials , the detection of defects in composite materials is always difficult .So , there is important to develop some new and advanced methods to detect many of defects in these types of materials . Shearography or laser shearing interferometery , with internal excitation of the defect is one of the novel methods of non - destructive testing of subsurface defects , which detects defects by receiving the defect's surface response to the loading. In this article, a glass fiber-reinforced polymer specimen was subjected to non-destructive inspection using shearography with modulated ultrasonic loading. The parameters influencing the detectability of plane defects were studied , and the obtained results were compared with the usual constant - amplitude ultrasonic loading method . In shearography tests using the amplitude modulation technique , in contrast to the constant amplitude ultrasonic loading , the defect was easily detected at all three excitation frequencies and through the phase and amplitude images . Additionally , the highest resolution of defect detection was achieved at the 43 k Hz excitation frequency . The amplitude image results showed that the defect has higher detect - ability at lower modulation frequencies, regardless of the piezoelectric stimulation frequency . Furthermore , the phase difference changes and defect detect - ability in the phase images are not significantly affected by the piezoelectric excitation frequency , demonstrating the independence of the phase image and the modulating method from the loading conditions .

Keywords

Main Subjects


[1] W. Staszewski, S. Mahzan, R. Traynor, Health monitoring of aerospace composite structures–Active and passive approach, composites Science and Technology, Vol. 69, No. 11-12, pp. 1678-1685, 2009.
[2] K. Diamanti, C. Soutis, Structural health monitoring techniques for aircraft composite structures, Progress in Aerospace Sciences, Vol. 46, No. 8, pp. 342-352, 2010.
[3] V. Giurgiutiu, Structural health monitoring of aerospace composites, Vol., No. pp., 2015.
[4] R. Montanini, F. Freni, Non-destructive evaluation of thick glass fiber-reinforced composites by means of optically excited lock-in thermography, Composites Part A: Applied Science and Manufacturing, Vol. 43, No. 11, pp. 2075-2082, 2012.
[5] W. Nsengiyumva, S. Zhong, J. Lin, Q. Zhang, J. Zhong, Y. Huang, Advances, limitations and prospects of nondestructive testing and evaluation of thick composites and sandwich structures: A state-of-the-art review, Composite Structures, Vol. 256, No. pp. 112951, 2021.
[6] K. Senthil, A. Arockiarajan, R. Palaninathan, B. Santhosh, K. Usha, Defects in composite structures: Its effects and prediction methods–A comprehensive review, Composite Structures, Vol. 106, No. pp. 139-149, 2013.
[7] Y. Hung, Shearography: a novel and practical approach for nondestructive inspection, Journal of Nondestructive Evaluation, Vol. 8, No. 2, pp. 55-67, 1989.
[8] J. Leendertz, J. Butters, An image-shearing speckle-pattern interferometer for measuring bending moments, Journal of Physics E: Scientific Instruments, Vol. 6, No. 11, pp. 1107, 1973.
[9] Y. Hung, H. Ho, Shearography: An optical measurement technique and applications, Materials science and engineering: R: Reports, Vol. 49, No. 3, pp. 61-87, 2005.
[10] S. Sabbaghi Farshi, D. Akbari, Application of laser shearing interferometry in non-destructive inspection and size estimation of plane defects, Journal of Solid and Fluid Mechanics, Vol. 9, No. 4, pp. 1-14, 2019.
[11] Y. Hung, Applications of digital shearography for testing of composite structures, Composites Part B: Engineering, Vol. 30, No. 7, pp. 765-773, 1999.
[12] R. Mignogna, R. Green Jr, J. Duke Jr, E.G. Henneke II, K. Reifsnider, Thermographic investigation of high-power ultrasonic heating in materials, Ultrasonics, Vol. 19, No. 4, pp. 159-163, 1981.
[13] Y. Hung, W. Luo, L. Lin, H. Shang, NDT of joined surfaces using digital time-integrated shearography
with multiple-frequency sweep, Optics and lasers in engineering, Vol. 33, No. 5, pp. 369-382, 2000.
[14] D. Findeis, J. Gryzagoridis, Digital shearography and vibration excitation for NDT of aircraft components, in: AIP Conference Proceedings, American Institute of Physics, 2014, pp. 33-38.
[15] H. Liu, S. Guo, Y.F. Chen, C.Y. Tan, L. Zhang, Acoustic shearography for crack detection in metallic plates, Smart Materials and Structures, Vol. 27, No. 8, pp. 085018, 2018.
[16] H. Liu, M. Liu, L. Zhang, Y.F. Chen, C.Y. Tan, S. Guo, F. Cui, Directed acoustic shearography for crack detection around fastener holes in aluminum plates, NDT & E International, Vol. 100, No. pp. 124-131, 2018.
[17] H. Asemani, N. Soltani, Comparison of Stroboscopic Shearography and Time-Average Shearography Methods for Nondestructive Testing, Modares Mechanical Engineering, Vol. 20, No. 4, pp. 1089-1098, 2020.
[18] H. Gerhard, G. Busse, Lockin-ESPI interferometric imaging for remote non-destructive testing, NDT & E International, Vol. 39, No. 8, pp. 627-635, 2006.
[19] A.E. Dolinko, G.H. Kaufmann, Enhancement in flaw detectability by means of lockin temporal speckle pattern interferometry and thermal waves, Optics and lasers in engineering, Vol. 45, No. 6, pp. 690-694, 2007.
[20] H. Gerhard, G. Busse, Thermal Waves for Imaging of Defects with Lockinā€Speckle Interferometry, Strain, Vol. 43, No. 3, pp. 229-234, 2007.
[21] G. Kim, S. Hong, G.H. Kim, K.-Y. Jhang, Evaluation of subsurface defects in fiber glass composite plate using lock-in technique, International Journal of Precision Engineering and Manufacturing, Vol. 13, No. 4, pp. 465-470, 2012.
[22] T. Zweschper, A. Dillenz, G. Riegert, D. Scherling, G. Busse, Ultrasound excited thermography using frequency modulated elastic waves, Insight-Non-Destructive Testing and Condition Monitoring, Vol. 45, No. 3, pp. 178-182, 2003.
[23] J.-C. Krapez, F. Taillade, D. Balageas, Ultrasound-lockin-thermography NDE of composite plates with low power actuators. Experimental investigation of the influence of the Lamb wave frequency, Quantitative InfraRed Thermography Journal, Vol. 2, No. 2, pp. 191-206, 2005.
[24] A. Dillenz, G. Busse, D. Wu, Ultrasound lock-in thermography: feasibilities and limitations, in: Diagnostic Imaging Technologies and Industrial Applications, SPIE, 1999, pp. 10-15.
[25] S. Sabbaghi Farshi, D. Akbari, Application of lock-in shearography in non-destructive testing of planar defects, Iranian Journal of Manufacturing Engineering, Vol. 9, No. 1, pp. 1-9, 2022.
[26] D. Francis, R. Tatam, R. Groves, Shearography technology and applications: a review, Measurement science and technology, Vol. 21, No. 10, pp. 102001, 2010.
[27] J. Liu, W. Yang, J. Dai, Research on thermal wave processing of lock-in thermography based on analyzing image sequences for NDT, Infrared Physics & Technology, Vol. 53, No. 5, pp. 348-357, 2010.
[28] A. Dillenz, T. Zweschper, G. Busse, Burst phase-angle thermography with elastic waves, in: Thermosense XXIV, SPIE, 2002, pp. 572-577.
[29] D. Akbari, N. Soltani, M. Farahani, Numerical and experimental investigation of defect detection in polymer materials by means of digital shearography with thermal loading, Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, Vol. 227, No. 3, pp. 430-442, 2013.
[30] D. Wu, G. Busse, Lock-in thermography for nondestructive evaluation of materials, Revue générale de thermique, Vol. 37, No. 8, pp. 693-703, 1998.